Plastic part design is arguably the most critical phase of the production process. Whether plastic injection molding, injection insert molding, or any other manufacturing style, a product is only going to be as strong as its design is thorough.
One misstep in the design process can lead to costly errors such as production reruns, product defects, and even having to find a new manufacturer – which can bring about even more headaches.
Want to know how to avoid those costly mistakes and time-consuming errors? Follow Agape Plastics’ guide to plastic part design optimization.
Material Selection Impacts Plastic Part Design
Material selection greatly impacts plastic part design in numerous ways. Working with the wrong material can lead to a number of different problems. Here are a couple of reasons why working with the right material is beneficial.
- Enhanced part performance is largely possible by selecting the right materials. A product may have a shorter service life, defect easier, or even not work, if the material is incorrect.
- Using the correct material can actually be a cost-effective measure and aid in plastic part design. By using the correct material, it should be in-line with the products’ intended function and as a result, it will be cost-effective.
- Is your design intent on utilizing any additives? If so, be sure to understand how different additives work and how the part could or could not function in its given environment.
Lowering Costs for Your Plastic Part Design
Everyone always wants the highest quality part for the lowest cost possible. There are ways to achieve this by utilizing best design practices.
- Simple, straightforward designs are proven to be cost effective. A design where there are multiple cuts, complex shapes, and intricate angles drive up costs.
- Identifying and utilizing the correct material during the design process can help keep costs down.
- While this initially will be a higher cost upfront, investing in high-quality tooling will keep costs down in the long run as there will be a minimal need for replacements or repairs.
Other Considerations to Help With Plastic Part Design
There are a few other key considerations to make when designing your plastic part.
- Manufacturer Capabilities: You’ve chosen your preferred manufacturing company, but are you aware of their design capabilities? Some companies will be extremely hands-on during the process and will fully lead your plastic part design. Other companies, Agape Plastics included, can provide thorough analysis or optimization tips in order to make your product functionable.
- Use modern technology to aid with design optimization. Digital design tools such as CAD, CAE, and CAM, can help ease the design process.
- Avoid overly complex designs if possible. Too many cuts in the plastic, too tight of angles, or sharp internal corners can lead to expensive overhauls and potential product weak points.
Contact Agape Plastics Today
Agape Plastics is an industry leader in the plastic injection marketspace. Since 1973, we’ve helped design, create and manufacture millions of plastic products that have had long-lasting impacts in numerous industries.
We hone in on the design process to ensure your manufactured plastic goods will operate as they should – without an issue.
Reach out to us today ahead of your next project. Have a design ready to go? Send it our way and we can help with any questions you might have. Need a designed part? Our team is more than happy to help you achieve success.